{"id":99,"date":"2011-01-26T20:37:32","date_gmt":"2011-01-27T04:37:32","guid":{"rendered":"http:\/\/robertbyam.com\/ces\/?p=99"},"modified":"2025-03-18T14:26:19","modified_gmt":"2025-03-18T22:26:19","slug":"an-evening-of-soldering","status":"publish","type":"post","link":"https:\/\/robertbyam.com\/ces\/2011\/01\/26\/an-evening-of-soldering\/","title":{"rendered":"An Evening of Soldering"},"content":{"rendered":"<p>Usually, when you buy a computer case it comes with all the necessary wires and connectors to hook up everything to the motherboard.\u00a0 Well, in my case (haha), I&#8217;m making a custom case.\u00a0 No wires or connectors included, so I have to make them all.\u00a0 So I spent an evening putting a bunch of stuff together.<\/p>\n<p>First off, the power switch cable.\u00a0 There&#8217;s a header on the motherboard to connect the power switch, so I need 2 wires to connect to 2 of the pins.\u00a0 Since I already have a tool to crimp such style female connectors, that&#8217;s the way I went.\u00a0 I was going to use a pre-made 2-pin connector (sort of like a jumper, but not connected) but I wasn&#8217;t able to find any.\u00a0 Here is the female connector by itself:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4130.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-94\" title=\"Header Pin\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4130-400x248.jpg\" alt=\"Header Pin\" width=\"400\" height=\"248\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4130-400x248.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4130.jpg 908w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>So, a wire goes in and then gets crimped on.\u00a0 My obsessive-compulsive tendencies had me also sealing the deal with a bit of solder:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4127.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-93\" title=\"Header Pin on Wire\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4127-400x243.jpg\" alt=\"Header Pin on Wire\" width=\"400\" height=\"243\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4127-400x243.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4127-1024x623.jpg 1024w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4127.jpg 1280w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>Next, I put some heat shrink tubing on.\u00a0 Since these pins will be close to each other, this insulates them from accidentally touching each other:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4131.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-95\" title=\"Heat Shrink Single Wire\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4131-400x203.jpg\" alt=\"Heat Shrink Single Wire\" width=\"400\" height=\"203\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4131-400x203.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4131-1024x521.jpg 1024w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4131.jpg 1280w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>I did this to 2 wires.\u00a0 And I also had the great idea to put the 2 wires together as one unit.\u00a0 But how? I grabbed one of the 3-pin headers I got for the fans, and put the 2 wires on 2 pins.\u00a0 This held them in place while I covered them in hot glue to fix them together:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4134.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-96\" title=\"Pin Fixing\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4134-400x188.jpg\" alt=\"Pin Fixing\" width=\"400\" height=\"188\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4134-400x188.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4134-1024x481.jpg 1024w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4134.jpg 1280w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>Perfect!\u00a0 They were now stuck together with exactly the correct spacing! One final thing left: shave off the excess hot glue with a razor blade so that the connector will fit next to others, and place a heat shrink tubing around the whole thing.\u00a0 Now, I used a simple candle to shrink the tubing.\u00a0 Little did I realize at the time that heat is also what melts hot glue.\u00a0 So as soon as I started shrinking the tubing, the hot glue holding the connectors in place melted, and the heat shrink tubing squeezed them together.\u00a0 Some fast action getting the scissors in between the 2 and then heating some more and placing back on the fan header managed to salvage them, although they&#8217;re not quite perfectly straight anymore.\u00a0 Oh well, they fit on nicely at least.\u00a0 Here&#8217;s the final wire:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4137.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-97\" title=\"Completed Power Switch Cable\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4137-400x261.jpg\" alt=\"Completed Power Switch Cable\" width=\"400\" height=\"261\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4137-400x261.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4137-1024x668.jpg 1024w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4137.jpg 1280w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>The other ends of the wire will connect to the NES power switch.\u00a0 The NES switch stays in when you push it and keeps the connection.\u00a0 I&#8217;ll have to modify it by removing a small piece so it is the same as the Reset switch because this is how current motherboards work.\u00a0 You push the button once, and it comes back out.<\/p>\n<p>The motherboard also has a header for a power indicator LED, so I also need to make wires for this.\u00a0 This time, I think I&#8217;ll just leave them separate and connect the 2 wires separately instead of trying to fuse them together like this with the correct spacing.<\/p>\n<p>Next up, the fans.\u00a0 The fans have 3 pin headers &#8211; one is power +, another power -, and the last is for the motherboard to sense the RPMs and report the speed (for variable speed fans).\u00a0 The motherboard can also vary the speed through a fourth pin based on temperature, but these fans don&#8217;t have that feature.\u00a0 Also included with the fans is an adapter to hook the fan straight up to the power supply through a molex connector (the same one used to connect power to the old style hard drives and DVD drives, etc.).\u00a0 The trouble is, the motherboard only has a connector for one fan, and the power supply only has 1 molex connector.\u00a0 Now, I could buy a few molex splitters, but these are somewhat bulky (almost an inch square) and the splitters would add a couple inches of wiring each, making a big mess of wires and bulky connectors inside an already space-limited case.<\/p>\n<p>So, I made a custom wiring harness for the fans.\u00a0 On one end, it hooks up to the molex connector to get power straight from the power supply.\u00a0 Then, it splits out into 3 very short fan connector wires, and also has another molex connector, so I don&#8217;t lose that by connecting up the fans.\u00a0 This way I can use it if I ever decide to add a DVD or Blu-ray drive.\u00a0 And, the wires I used are very short so there won&#8217;t be a big mess.\u00a0 Because I don&#8217;t need speed sensing, I only needed to connect 2 wires to each fan for power.\u00a0 Here&#8217;s the final harness:<\/p>\n<p><a href=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4140.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-98\" title=\"Fan Power Harness\" src=\"http:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4140-400x319.jpg\" alt=\"Fan Power Harness\" width=\"400\" height=\"319\" srcset=\"https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4140-400x319.jpg 400w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4140-1024x816.jpg 1024w, https:\/\/robertbyam.com\/ces\/wp-content\/uploads\/2011\/01\/IMG_4140.jpg 1280w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>I tried hooking it up, and everything works!\u00a0 Woo hoo!<\/p>\n<p>On another, unrelated note, Katamari Damacy was mentioned again in a <a href=\"http:\/\/xkcd.com\/851_make_it_better\/\">recent xkcd comic<\/a>.\u00a0 So I had to see about a PlayStation 2 emulator.\u00a0 Sure enough, there is one, and Katamari Damacy played great at 800&#215;600 resolution!\u00a0 I played through the first 4 levels or so.\u00a0 Now, I&#8217;ll have to see if my brother still has all his old PS2 games and wants to give them to me.<\/p>\n<p>I never got too much into the PlayStation side of games, and as such I don&#8217;t really know of enough good games I like to want to get the emulators.\u00a0 The emulators I&#8217;ve chosen are pretty much for the games I remember playing.\u00a0 I&#8217;ll have to go through my brother&#8217;s PS1 and PS2 collection to see if there&#8217;s anything there I want to put on the CES.<\/p>\n<p>The next logical step I believe is to start trying to put this stuff into the NES; figuring out where everything will go and how it will be mounted.\u00a0 Here we go . . .<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Usually, when you buy a computer case it comes with all the necessary wires and connectors to hook up everything to the motherboard.\u00a0 Well, in my case (haha), I&#8217;m making a custom case.\u00a0 No wires or connectors included, so I have to make them all.\u00a0 So I spent an evening putting a bunch of stuff [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-99","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/posts\/99","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/comments?post=99"}],"version-history":[{"count":6,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/posts\/99\/revisions"}],"predecessor-version":[{"id":105,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/posts\/99\/revisions\/105"}],"wp:attachment":[{"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/media?parent=99"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/categories?post=99"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/robertbyam.com\/ces\/wp-json\/wp\/v2\/tags?post=99"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}